Pancake Load Cell | Low Profile Force Sensor | DSCC

Low Profile, Adaptable and Accurate, with a High Frequency Response

DSCC Pancake Load Cell no Load Button
3D
DSCC Low Profile Load Cell with Load Button
Lead Time
5kN to 200kN: Stock
250kN: 3-4 weeks
Over 250kN: 10 weeks
Prices From
£495
Customizable
Quantity, OEM & educational discounts
3D CAD models available

At a Glance

  • Capacities: 0-5kN up to 0-1000kN
  • Output: 2mV/V
  • High-Frequency Response
  • High Accuracy: <±0.05%/RC
  • Options:
    • Fatigue-Rated Versions
    • IP67 Rated Versions
    • IP68 Submersible Versions

  • Low Profile to Easily Fit Where Space is Limited
  • Perfect for both Weighing and Force Measuring
  • Ideal for Crash Test Walls – With its high-frequency response
  • Fully Submersible Marine and Underwater Versions Available
  • Immersible Versions for Humid or Flood Risk Environments
  • Customisation Available to Suit your Specific Application
  • Let us do the Hard Work for you – We can supply the DSCC as a complete measuring system

Description

The DSCC pancake load cell / low profile load cell by Applied Measurements is manufactured in stainless steel and is suitable for use in weighing and force measurement applications.  Use the part builder below to get an instant price and delivery time.

The DSCC can operate in both tension and compression and are commonly used in materials testing and component fatigue testing applications for axial force measurements where a high accuracy, low-profile device is required.

The high-frequency response of the DSCC pancake load cells also makes them ideal for dynamic force and load measurement applications such as crash test walls.  The high-speed analogue SGA amplifier is an ideal complement to the DSCC pancake load cell, offering a conditioned signal output of 4-20mA, ±5Vdc or ±10Vdc with a bandwidth of up to 6kHz.

Thanks to the pancake load cell’s dual-diaphragm design and central threaded through-hole, it is largely insensitive to bending, off-axis, bending, side-load/shear loads and torsion.

As with all Applied Measurements pancake load cell designs, the DSCC low profile load cell can be modified to suit your specific requirements, with alternative threads, custom dimensions, counter-bored mounting holes and higher capacities in excess of 3000kN possible.

Plus, for harsh, wet or humid environments we can make gel-filled pancake load cells rated to IP67.  IP68 immersion versions are suitable for complete submersion and can also be offered on request.  See Applied Measurements IP ratings guide for more details.

Our DSCC pancake load cell can be supplied with a BS EN ISO 376 calibration certificate for use as a reference standard.

If you require a pancake load cell with a rated capacity below 5kN for low-range measurements, the DSCRC low profile load cell covers forces from 0-200N up to 0-2kN.

Please contact Applied Measurements expert sales team using the form in the sidebar or call us on +44 (0) 1189 817339.

Technical Specifications

Product Dimensions

DSCC Compression Load Cell Outline

DSCC Dimensions Table

Core Product RefCAPACITY (kN)ØA (Size)BCØDØEThread FØGN holesHJ
DSCC0-5, 0-10, 0-25, 0-501072338.533M20 x 2.5908352
DSCC0-100, 0-200, 0-2501553451160M36 x 213012452
DSCC80-250, 0-300, 0-50020225212.295.5M56x416516502
DSCC0-300, 0-500, 0-750, 0-100027867817118M64 x 6*23016844
*If you require rod end bearings please request an M64 x 4 thread. Note that the maximum rated safe static load on this size rod end is 689kN.

DSCC Deflection & Resonant Frequency

CORE PRODUCT REFCAPACITY (kN)Deflection at RC (mm nominal)Resonant Frequency (kHz)Extraneous Load Limit (Mx, My or Mz) (Nm)Weight (kg no base)Weight (kg with base)
DSCC0-5, 0-10, 0-25, 0-500.055kN=3.5301.53.7
10kN=4.560
25kN=6.5150
50kN=7.2300
DSCC0-100, 0-200, 0-2500.1100kN=6.58453.99.1
200kN=7.81690
250kN=8.72000
DSCC80-250, 0-300, 0-5000.1250kN=915001124
300kN=9.31800
500kN=103000
DSCC0-300, 0-500, 0-750, 0-10000.13300kN=8.7203025.565
500kN=8.93390
1000kN=9.06780

All dimensions are in mm

DSCC Pancake Load Cell Specifications

Rated Capacity (RC)kN0-5, 0-10, 0-25, 0-50, 0-100, 0-200, 0-250, 0-300, 0-500, 0-750, 0-1000
Operating ModesTension/Compression / Tension & Compression
Sensitivity (RO)mV/V2.0 (up to 200kN) / 2.7 nominal (250kN upwards)
Zero Balance/Offset±%/Rated Output<1.0
Output Symmetry (tension vs. compression)%/Rated Load<0.25 (0.8 typical on Ø155 250kN)
Non-Linearity±%/Rated Output<0.05 (<0.03 typical)
Hysteresis±%/Rated Output<0.05 (<0.03 typical)
Repeatability±%/Rated Output<0.05 (<0.03 typical)
Temperature Effect on Zero±%/Rated Capacity/ ˚C<0.005
Temperature Effect on Sensitivity±%/Applied Load/ ˚C<0.005
Effect of Eccentricity%/Rated Output/25mm<0.25 typical
Effect of Side Load%0.25 typical
Input ResistanceOhms700 nominal
Output ResistanceOhms700 nominal
Insulation ResistanceMegohms @ 50 Vdc>5000
Excitation VoltageVolts AC or DC10 recommended (2-15 acceptable)
Operating Temperature Range˚C-20 to +80
Compensated Temperature Range˚C0 to +70
Storage Temperature Range˚C-20 to +80
Safe Overload% of Rated Capacity150
Ultimate Overload% of Rated Capacity>250
Maximum Safe Side Load ** (Fx or Fy)% of Rated Capacity40
Maximum Safe Torque/Bending Moment(Mx, My or Mz) **See dimensions table
Deflection @ Rated Capacitymm (nominal) at Rated Load0.05 (>50kN) / 0.1 (100-250kN) / 0.13 (300-1000kN)
IP Rating (Environmental Protection)IP65
Cable Length (as standard)metres3
Cable TypeSingle Bridge Versions6-Pin Amphenol Connector + Mating Cable Assembly (4-core screened cable, PUR sheath, Ø5)
Dual Bridge Versions8-Pin M12 x 1 Connector + Mating Cable Assembly, (8-core screened cable, PUR sheath, Ø^)
ConstructionStainless Steel
Resolution1 part in 250,000 (with appropriate instrumentation)
Fatigue LifeFully Reversed CyclesStandard Versions: 30-50 million typical
Fatigue-Rated Versions: 500 million
Versions rated to 1 billion+ on request
*The resonant frequency is calculated with the body of the load cell attached to a large plate, ensuring that only the sensing element oscillates: This is vital to achieve the highest natural frequency and subsequent frequency response.
**Extraneous load ratings (Fx, Fy, Mx, My, Mz) are based on application of only one at any time in addition to force in the primary measurement axis (Fz). Contact our engineering department if multi extraneous loads will occur simultaneously.

DSCC SINGLE Bridge Version Wiring

WireDesignation
Red+ve excitation
Blue-ve excitation
Green+ve signal (compression)
Yellow-ve signal
ScreenTo ground - not connected to load cell body

DSCC DUAL Bridge Version Wiring

WireDesignation
Red+ve excitation (bridge A)
Blue-ve excitation (bridge A)
Green+ve signal (compression) (bridge A)
Yellow-ve signal (bridge A)
Brown+ve excitation (bridge B)
White-ve excitation (bridge B)
Pink+ve signal (compression) (bridge B)
Grey-ve signal (compression)
ScreenTo ground - not connected to load cell body

Mounting and Installation Accessories:

Load Buttons and Rod End Bearings

Designed to align forces through the principal axis of the load cell thus reducing the effects of extraneous forces, hence offering improved performance from the cell.

Load buttons are used where compressive forces are applied.
Rod End Bearings are used where tensile forces are being applied.

Load Buttons for Compressive Use

Load Button Diagram

DSCC Load Button Dimensions

THREAD TM20 x 2.5M36 x 2M56 x 4M64 x 6
D336095.5118
H14254050
L26405065
R200200300400

Rod End Bearings for Tension Use

Maintenance-free rod ends are a complete units made up of a housing with both an integral shank (with an internal or external thread) and a maintenance-free spherical plain bearing, located within the housing.

MMC Male Thread Rod End

Rod End Series K – Maintenance Free – Series GAXSW – DSCC up to 200kN

For use at high tension loads up to 230kN. Consult sales for rod-end to suit DSCC-250kN.

Rod ends with male thread made from heat-treated steel, zinc plated with PTFE liner, maintenance free.

Rod End Bearing GAXSW
Rod End Bearing GAXSW

DSCC Rod End Bearing GAXSW Specifications

Materials: 
HousingHeat-treated steel to 42CrMo4, Aisi 4140, forged.
InsertFree-cutting steel to 9SMnPb28K, 12L13, with PTFE liner bonded to the inner surface.
BallBearing steel to 100Cr6, Aisi 52100, hardened, ground, polished.

DSCC GAXSW Dimensions

Load CellOrdering CodeDBMAFLOGGLStatic Load C 0 kNDynamic Load C kNLimiting Speed rev/min *Weight g
DSCC-5kN to 50kNGAXSW20x2.5202518507810324.3M20x2.54793.578190348
DSCC-100kN to 200kNGAXSW353543288012516537.7M36x2732302051101600
For DSCC-250kN consult sales.

Rod End Series GAR..UK-2RS – DSCC up to 1000kN (689kN max load*)

*Consult sales for rod-ends to suit forces over 689kN.

  • Maintenance-free
  • ISO 12 240-4, dimension series E, type M
  • Sliding contact surface: hard chromium/PTFE
  • Sliding material: Elgoglide®

GAR..UK-2RS
(right hand thread)

  • To ISO 12 240-4, dimension series E, type M
  • Shank with external thread
  • Suffix -2RS: lip seals on both sides, for operating temperatures from -30°C to +130°C
GAR UK rod ends
Rod End Bearings GAR UK 2RS

DSCC Rod End Series GAR..UK-2RS Dimensions Part 1

LOAD CELLSHAFT DIAMETERDESIGNATIONMASSDIMENSIONS
dWITHOUT SEALSWITH SEALS≈ kgdDBdKd1d2d3
DSCC-300kN to 1000kN80-GAR 80 UK-2RS1280-0.01512055-0.1510589.4180M64 x 6
DSCC8 0-250, 0-300, 0-500kN70-GAR70-UK-2RS8.280-0.01510549-0.159277.8160M56 x 4

DSCC Rod End Series GAR..UK-2RS Dimensions part 2

LOAD CELLDegrees   Chamfer DimensionBasic Load Ratings 2)Radial Internal ClearanceShaft Diameter
hC1αl1l2l7r1s min.dyn. Cr Nstat. C0r Nd
DSCC-300kN to 1000kN27047614036010011 125 000689 0000 - 0.07280
DSCC8 0-250, 0-300, 0-500kN235426125315871885 000564 0000 - 0.07270

Downloads

CAD Model Files

Our 3D models are provided in STEP format and can be viewed using FreeCAD. Other formats can be provided on request.

The .zip file below contains a separate model for each product variant.

Instant Price & Part Code Builder

You can now buy this product in our online shop. Alternatively, you can find the ordering code, price* and lead time below.

DSCC Pancake Load Cell no Load Button

Price*:

*Please note: The prices shown are valid in the UK only and do not include carriage charges. For overseas pricing please contact a member of our sales team or your local distributor.

Lead Time:

Part Code:

Send me this information

    Enter your email address to receive a copy of this information

    Case Studies

    Applied Measurements Load Cells in World’s First Regenerative Fatigue Test Facility

    FASTBLADE fatigue test facility at University of Edinburgh

    Developed by the University of Edinburgh, FASTBLADE is designed for high-quality, low-cost fatigue testing of tidal turbine blades, composite bridge sections and carbon fibre aircraft wing boxes and is the world’s first test facility that uses regenerative hydraulic technology. Thanks to its cost-effective and accelerated testing, FASTBLADE reduces design risks, delivers rapid evaluation and enables faster certification and deployment of new products to the global market. Applied Measurements DSCC precision pancake load cells are an integral part of FASTBLADE’s design.  They are low profile, high accuracy and have a high-frequency response. Find out more...
    Read more...

    Creating 1000 Times More Power with Submersible Load Measuring Pins

    Minesto Deep Green Submersible Load Pin Application

    The measuring device needed to withstand permanent underwater submersion. “Our load measuring pin’s stainless steel construction and ability to be customised to IP68 submersion rating made this the ideal choice for use in Deep Green’s control system”, explains Ollie Morcom, Applied Measurements’ Sales Director.
    Read more...

    Applied Measurements’ Submersible Load Cells fitted to the World’s Largest All-Terrain Hexapod

    Mantis Snow Test

    Applied Measurements provided the load cells needed to monitor the force on individual legs to stop the Mantis (the world’s largest hydraulic hexapod robot) walking into a situation that is hazardous to its overall stability. Assisted by Applied Measurements’ compact and submersible DSCC load cells, the Mantis successfully travels over all slopes and uneven surfaces, traversing most types of terrain, even wading through water.
    Read more...

    Interested in this product? Send us an enquiry...

      Why Applied Measurements?

      • Suppliers of top quality strain gauge sensors and transducers to every corner of industry - UK and worldwide
      • Over 100 years of expert transducer knowledge
      • Our high quality products all come with a 3 year warranty