At a Glance
- Capacities: 0-5kN up to 0-1000kN
- Output: 2mV/V
- High-Frequency Response
- High Accuracy: <±0.05%/RC
- Fatigue-Rated Versions
- IP67 Rated Versions
- IP68 Submersible Versions
- Low Profile to Easily Fit Where Space is Limited
- Perfect for both Weighing and Force Measuring
- Ideal for Crash Test Walls – With its high-frequency response
- Fully Submersible Marine and Underwater Versions Available
- Immersible Versions for Humid or Flood Risk Environments
- Customisation Available to Suit your Specific Application
- Let us do the Hard Work for you – We can supply the DSCC as a complete measuring system
The DSCC pancake load cell / low profile load cell by Applied Measurements is manufactured in stainless steel and is suitable for use in weighing and force measurement applications. Use the part builder below to get an instant price and delivery time.
The DSCC can operate in both tension and compression and are commonly used in materials testing and component fatigue testing applications for axial force measurements where a high accuracy, low-profile device is required.
The high-frequency response of the DSCC pancake load cells also makes them ideal for dynamic force and load measurement applications such as crash test walls. The high-speed analogue SGA amplifier is an ideal complement to the DSCC pancake load cell, offering a conditioned signal output of 4-20mA, ±5Vdc or ±10Vdc with a bandwidth of up to 6kHz.
Thanks to the pancake load cell’s dual-diaphragm design and central threaded through-hole, it is largely insensitive to bending, off-axis, bending, side-load/shear loads and torsion.
As with all Applied Measurements pancake load cell designs, the DSCC low profile load cell can be modified to suit your specific requirements, with alternative threads, custom dimensions, counter-bored mounting holes and higher capacities in excess of 3000kN possible.
Plus, for harsh, wet or humid environments we can make gel-filled pancake load cells rated to IP67. IP68 immersion versions are suitable for complete submersion and can also be offered on request. See Applied Measurements IP ratings guide for more details.
Our DSCC pancake load cell can be supplied with a BS EN ISO 376 calibration certificate for use as a reference standard.
If you require a pancake load cell with a rated capacity below 5kN for low-range measurements, the DSCRC low profile load cell covers forces from 0-200N up to 0-2kN.
Please contact Applied Measurements expert sales team using the form in the sidebar or call us on +44 (0) 1189 817339.
|Core Product Ref||CAPACITY (kN)||ØA (Size)||B||C||ØD||ØE||Thread F||ØG||N holes||H||J|
|DSCC||0-5, 0-10, 0-25, 0-50||107||2||33||8.5||33||M20 x 2.5||90||8||35||2|
|DSCC||0-100, 0-200, 0-250||155||3||45||11||60||M36 x 2||130||12||45||2|
|DSCC8||0-250, 0-300, 0-500||202||2||52||12.2||95.5||M56x4||165||16||50||2|
|DSCC||0-300, 0-500, 0-750, 0-1000||278||6||78||17||118||M64 x 6*||230||16||84||4|
|*If you require rod end bearings please request an M64 x 4 thread. Note that the maximum rated safe static load on this size rod end is 689kN.|
All dimensions are in mm
DSCC Deflection & Resonant Frequency
|CORE PRODUCT REF||CAPACITY (kN)||Deflection at RC (mm nominal)||Resonant Frequency (kHz)||Extraneous Load Limit (Mx, My or Mz) (Nm)||Weight (kg no base)||Weight (kg with base)|
|DSCC||0-5, 0-10, 0-25, 0-50||0.05||5kN=3.5||30||1.5||3.7|
|DSCC||0-100, 0-200, 0-250||0.1||100kN=6.5||845||3.9||9.1|
|DSCC8||0-250, 0-300, 0-500||0.1||250kN=9||1500||11||24|
|DSCC||0-300, 0-500, 0-750, 0-1000||0.13||300kN=8.7||2030||25.5||65|
DSCC Pancake Load Cell Specifications
|Rated Capacity (RC)||kN||0-5, 0-10, 0-25, 0-50, 0-100, 0-200, 0-250, 0-300, 0-500, 0-750, 0-1000|
|Operating Modes||Tension/Compression / Tension & Compression|
|Sensitivity (RO)||mV/V||2.0 (up to 200kN) / 2.7 nominal (250kN upwards)|
|Zero Balance/Offset||±%/Rated Output||<1.0|
|Output Symmetry (tension vs. compression)||%/Rated Load||<0.25 (0.8 typical on Ø155 250kN)|
|Non-Linearity||±%/Rated Output||<0.05 (<0.03 typical)|
|Hysteresis||±%/Rated Output||<0.05 (<0.03 typical)|
|Repeatability||±%/Rated Output||<0.05 (<0.03 typical)|
|Temperature Effect on Zero||±%/Rated Capacity/ ˚C||<0.005|
|Temperature Effect on Sensitivity||±%/Applied Load/ ˚C||<0.005|
|Effect of Eccentricity||%/Rated Output/25mm||<0.25 typical|
|Effect of Side Load||%||0.25 typical|
|Input Resistance||Ohms||700 nominal|
|Output Resistance||Ohms||700 nominal|
|Insulation Resistance||Megohms @ 50 Vdc||>5000|
|Excitation Voltage||Volts AC or DC||10 recommended (2-15 acceptable)|
|Operating Temperature Range||˚C||-20 to +80|
|Compensated Temperature Range||˚C||0 to +70|
|Storage Temperature Range||˚C||-20 to +80|
|Safe Overload||% of Rated Capacity||150|
|Ultimate Overload||% of Rated Capacity||>250|
|Maximum Safe Side Load ** (Fx or Fy)||% of Rated Capacity||40|
|Maximum Safe Torque/Bending Moment||(Mx, My or Mz) **||See dimensions table|
|Deflection @ Rated Capacity||mm (nominal) at Rated Load||0.05 (>50kN) / 0.1 (100-250kN) / 0.13 (300-1000kN)|
|IP Rating (Environmental Protection)||IP65|
|Cable Length (as standard)||metres||3|
|Cable Type||Single Bridge Versions||6-Pin Amphenol Connector + Mating Cable Assembly (4-core screened cable, PUR sheath, Ø5)|
|Dual Bridge Versions||8-Pin M12 x 1 Connector + Mating Cable Assembly, (8-core screened cable, PUR sheath, Ø^)|
|Resolution||1 part in 250,000 (with appropriate instrumentation)|
|Fatigue Life||Fully Reversed Cycles||Standard Versions: 30-50 million typical
Fatigue-Rated Versions: 500 million
Versions rated to 1 billion+ on request
|*The resonant frequency is calculated with the body of the load cell attached to a large plate, ensuring that only the sensing element oscillates: This is vital to achieve the highest natural frequency and subsequent frequency response.|
|**Extraneous load ratings (Fx, Fy, Mx, My, Mz) are based on application of only one at any time in addition to force in the primary measurement axis (Fz). Contact our engineering department if multi extraneous loads will occur simultaneously.|
DSCC SINGLE Bridge Version Wiring
|Red||Pin A||+ve excitation|
|Blue||Pin B||-ve excitation|
|Green||Pin C||+ve signal (compression)|
|Yellow||Pin D||-ve signal|
|Screen||N/C||To ground - not connected to load cell body|
DSCC DUAL Bridge Version Wiring
|Red||Pin 8||+ve excitation (bridge A)|
|Blue||Pin 7||-ve excitation (bridge A)|
|Green||Pin 3||+ve signal (compression) (bridge A)|
|Yellow||Pin 4||-ve signal (bridge A)|
|Brown||Pin 2||+ve excitation (bridge B)|
|White||Pin 1||-ve excitation (bridge B)|
|Pink||Pin 6||+ve signal (compression) (bridge B)|
|Grey||Pin 5||-ve signal (compression)|
|Screen||N/C||To ground - not connected to load cell body|
DSCC Ordering Codes & Options
|Core Product||Capacity (inc Engineering Units)||Cable Length (m)||Specials Code||Example Result|
|Other Specials Code||Details|
|029||Fatigue rated to 500 million cycles|
|033||Mounting base fitted|
|061||Fatigue rated to 500 million cycles + mounting base fitted|
|088||Dual strain gauge bridges + fatigue rated to 500 million cycles|
|126||Dual strain gauge bridges|
|127||Dual strain gauge bridges + mounting base fitted|
|128||Dual strain gauge bridge + mounting base + fatigue rated to 500 million cycles|
Mounting and Installation Accessories:
Load Buttons and Rod End Bearings
Designed to align forces through the principal axis of the load cell thus reducing the effects of extraneous forces, hence offering improved performance from the cell.
Load buttons are used where compressive forces are applied.
Rod End Bearings are used where tensile forces are being applied.
Load Buttons for Compressive Use
DSCC Load Button Dimensions
|THREAD T||M20 x 2.5||M36 x 2||M56 x 4||M64 x 6|
Rod End Bearings for Tension Use
Maintenance-free rod ends are a complete units made up of a housing with both an integral shank (with an internal or external thread) and a maintenance-free spherical plain bearing, located within the housing.
Rod End Series K – Maintenance Free – Series GAXSW – DSCC up to 200kN
For use at high tension loads up to 230kN. Consult sales for rod-end to suit DSCC-250kN.
Rod ends with male thread made from heat-treated steel, zinc plated with PTFE liner, maintenance free.
DSCC Rod End Bearing GAXSW Specifications
|Housing||Heat-treated steel to 42CrMo4, Aisi 4140, forged.|
|Insert||Free-cutting steel to 9SMnPb28K, 12L13, with PTFE liner bonded to the inner surface.|
|Ball||Bearing steel to 100Cr6, Aisi 52100, hardened, ground, polished.|
DSCC GAXSW Dimensions
|Load Cell||Ordering Code||D||B||M||A||F||L||O||G||GL||Static Load C 0 kN||Dynamic Load C kN||Limiting Speed rev/min *||Weight g|
|DSCC-5kN to 50kN||GAXSW20x2.5||20||25||18||50||78||103||24.3||M20x2.5||47||93.5||78||190||348|
|DSCC-100kN to 200kN||GAXSW35||35||43||28||80||125||165||37.7||M36x2||73||230||205||110||1600|
|For DSCC-250kN consult sales.|
Rod End Series GAR..UK-2RS – DSCC up to 1000kN (689kN max load*)
*Consult sales for rod-ends to suit forces over 689kN.
- ISO 12 240-4, dimension series E, type M
- Sliding contact surface: hard chromium/PTFE
- Sliding material: Elgoglide®
(right hand thread)
- To ISO 12 240-4, dimension series E, type M
- Shank with external thread
- Suffix -2RS: lip seals on both sides, for operating temperatures from -30°C to +130°C
DSCC Rod End Series GAR..UK-2RS Dimensions Part 1
|LOAD CELL||SHAFT DIAMETER||DESIGNATION||MASS||DIMENSIONS|
|d||WITHOUT SEALS||WITH SEALS||≈ kg||d||D||B||dK||d1||d2||d3|
|DSCC-300kN to 1000kN||80||-||GAR 80 UK-2RS||12||80-0.015||120||55-0.15||105||89.4||180||M64 x 6|
|DSCC8 0-250, 0-300, 0-500kN||70||-||GAR70-UK-2RS||8.2||80-0.015||105||49-0.15||92||77.8||160||M56 x 4|
DSCC Rod End Series GAR..UK-2RS Dimensions part 2
|LOAD CELL||Degrees||Chamfer Dimension||Basic Load Ratings 2)||Radial Internal Clearance||Shaft Diameter|
|h||C1||α||l1||l2||l7||r1s min.||dyn. Cr N||stat. C0r N||d|
|DSCC-300kN to 1000kN||270||47||6||140||360||100||1||1 125 000||689 000||0 - 0.072||80|
|DSCC8 0-250, 0-300, 0-500kN||235||42||6||125||315||87||1||885 000||564 000||0 - 0.072||70|
CAD Model Files
Our 3D models are provided in STEP format and can be viewed using FreeCAD. Other formats can be provided on request.
The .zip file below contains a separate model for each product variant.
Instant Price & Part Code Builder
You can now buy this product in our online shop. Alternatively, you can find the ordering code, price* and lead time below.
*Please note: The prices shown are valid in the UK only and do not include carriage charges. For overseas pricing please contact a member of our sales team or your local distributor.
Applied Measurements Load Cells in World’s First Regenerative Fatigue Test Facility
Developed by the University of Edinburgh, FASTBLADE is designed for high-quality, low-cost fatigue testing of tidal turbine blades, composite bridge sections and carbon fibre aircraft wing boxes and is the world’s first test facility that uses regenerative hydraulic technology.
Thanks to its cost-effective and accelerated testing, FASTBLADE reduces design risks, delivers rapid evaluation and enables faster certification and deployment of new products to the global market.
Applied Measurements DSCC precision pancake load cells are an integral part of FASTBLADE’s design. They are low profile, high accuracy and have a high-frequency response.
Find out more...
Creating 1000 Times More Power with Submersible Load Measuring Pins
The measuring device needed to withstand permanent underwater submersion. “Our load measuring pin’s stainless steel construction and ability to be customised to IP68 submersion rating made this the ideal choice for use in Deep Green’s control system”, explains Ollie Morcom, Applied Measurements’ Sales Director.
Applied Measurements’ Submersible Load Cells fitted to the World’s Largest All-Terrain Hexapod
Applied Measurements provided the load cells needed to monitor the force on individual legs to stop the Mantis (the world’s largest hydraulic hexapod robot) walking into a situation that is hazardous to its overall stability. Assisted by Applied Measurements’ compact and submersible DSCC load cells, the Mantis successfully travels over all slopes and uneven surfaces, traversing most types of terrain, even wading through water.
Why Applied Measurements?
- Suppliers of top quality strain gauge sensors and transducers to every corner of industry - UK and worldwide
- Over 100 years of expert transducer knowledge
- Our high quality products all come with a 3 year warranty